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Alloy Selection: Different aluminum alloys offer varying properties such as strength, corrosion resistance, and machinability. Common alloys for extrusions include 6061 and 6063, with 6061 being stronger and more suitable for structural applications.
Wall Thickness: The thickness of the tube walls directly impacts its load-bearing capacity and durability. For instance, a wall thickness of 2.0mm is often sufficient for moderate loads, but thicker walls may be necessary for heavier applications.
Load Requirements: Determine the load the tube will need to support. This will influence the size and thickness of the tube you choose.
Environmental Conditions: Consider whether the tube will be used indoors or outdoors, as exposure to elements may require additional corrosion resistance.
Design Flexibility: Aluminum extrusions can be customized for specific applications, allowing for unique designs that meet particular needs.
Material Costs: The price of aluminum can vary significantly based on market conditions, typically ranging from $3.79 to $4.39 per kilogram. Factors such as geopolitical events can also influence these prices.
Manufacturing Efficiency: Aluminum extrusion is generally cost-effective due to its efficient material usage and high production rates, which can help reduce overall costs.
Here are some images of aluminum extrusion square tubes for better understanding:
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